MIMAKI JV3-160S Setup Guide Page 1

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MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: +81-3-5420-8671 Fax: +81-3-5420-8687
URL: http: // www.mimaki. co. jp
E-mail: traiding@mimaki. co. jp
MAINTENANCE MANUAL
Ver. 1.00
D500200
JV3 Series
Page view 0
1 2 3 4 5 6 ... 169 170

Summary of Contents

Page 1 - JV3 Series

MIMAKI ENGINEERING CO., LTD.TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, JapanPhone: +81-3-5420-8671 Fax: +8

Page 2

– 1.2 –1-1. Cautions in maintenance CAUTION• To prevent the ink from getting into your eyes, be sure to wear safety goggles andgloves when cleaning t

Page 3 - FOREWORD

– 5.10 –1) Select the “Adjust : FINE”.Press the ENTER key.2) Select the adjustment item using the or key.Press the ENTER key.3) Select the color to p

Page 4 - CHAPTER 3 TROUBLESHOOTING

– 5.11 –If “Y Bi-D” has been selected )Input the correction value for the Y forward /repeat using the or key.Enter the correction value between he

Page 5 - CHAPTER 4 ADJUSTMENT

– 5.12 –5-3-2. HEAD ADJUST[Function]Plots a pattern for mechanical adjustment of position shift of each head.[Operation]1) Select the ADJUSTMENT.Pre

Page 6

– 5.13 –5-3-3. HEAD WASH[Function]The ink that has been filled is ejected, and the tube, damper and head are cleaned with awashing fluid. This proces

Page 7

– 5.14 –10) When the display shown at left appears, set thecleaning tool.Suck in the transportation fluid.11) When the display shown at left appears,r

Page 8

– 5.15 –5-3-4. REPLACE COUNTER[Function]Number of ink cartridge replacements, number of scanning, draw area and using time areconfirmed.The number

Page 9 - OVERVIEW OF MAINTENANCE

– 5.16 –Replace countSelecting item DISPLAY Description[CARTRIDGE] Display the number of replace-ment for each ink cartridge.Color n means the number

Page 10 - 1-1. Cautions in maintenance

– 5.17 –5-3-5. DEFAULT SET[Function]Parameter settings are reset to initial values.When the “Set parameter” is under execution, the following situati

Page 11

– 5.18 –5-3-6. CAPPING[Function]Capping position is adjusted. (Refer to [4-2-7. Adjustment of the station position] P.4.11)The adjustment value is st

Page 12 - 1-4. Names of parts

– 5.19 –5-3-7. HEAD ID[Function]The setting value is issued in the maintenance list at the time of maintenance release.Enter the ID numbers of heads

Page 13 - Name Function

– 1.3 –1-2. How to use this maintenance manualUse the maintenance manual in the following manner.• Check first a phenomenon that is arising to grasp

Page 14 - 1-5. Specifications

– 5.20 –5-3-8. SERIAL NO.[Function]Enter a serial number for plotter using.[Operation]1) Select the ADJUSTMENT, and then press theENTER key.2) Select

Page 15 - Item JV3-130S JV3-160S

– 5.21 –5-3-9. DEALER NO.[Function]Enter a number which is unique to each dealer.Each dealer uses the Series No. by entering a desired number.No erro

Page 16 - 1Solvent ink (SPC-0334∗) 8

– 5.22 –5-3-10. WORM WHEEL[Function]Perform eccentric correction of worm gears.< This is not used in the field. >[Operation]1) Select the ADJUS

Page 17

– 5.23 –5-3-11. ADJUST EDGE[Function]Size of the dead spaces on the left and right of the medium is adjusted.Adjustment should be done to be printed

Page 18 - – 1.10 –

– 5.24 –3) Plot the adjusting pattern using the key.Clear the adjustment value using the key.Press the or key to enter a correctionvalue without

Page 19 - EXPLANATION OF OPERATION

– 5.25 –5-3-12. 500mmSQUARE[Function]Distance accuracy is adjusted.The adjustment value in the Y-direction shall be applied to the detected mediun wi

Page 20 - 2-1-1. Operations

– 5.26 –3) Plot the adjusting pattern using the key.Clear the adjustment value using the key.Press the or key to enter a correctionvalue without

Page 21

– 5.27 –5-3-13. SET QUALITY[Function]Sets the operation mode of the user-defined PRINT MODE-QUALITY.The setting valuesare stored under the systeme pa

Page 22 - Heater block diagram (2/2)

– 5.28 –5-3-14. MEDIA COMP2[Function]Corrects the amount of media feed at the time of plotting.The correcting values are stored under the system para

Page 23 - 2-1-3. Main PCB

– 5.29 –[Operation]1) Select the ADJUSTMENT.Press the ENTER key.2) Select the “MEDIA COMP2” pressing theFUNCTION key.Press the ENTER key.Press the ke

Page 24 - Main PCB block diagram

– 1.4 –1-4. Names of parts1-4-1. Front faceName Function1 Front cover It is opened when setting medium or taking a corrective measure againsta mediu

Page 25 - Main PCB Connector signals

– 5.30 –5-4. #TEST items5-4-1. CHECK PATTERN[Function]Plots the following patterns with the selected plotting mode to check the machine status.a. D

Page 26

– 5.31 –a. Plotting a density pattern1) Select the density pattern using the or key and press the ENTER key.Pattern : 100%, 50%, 25%, 6.25%2) Select

Page 27 - 2-1-5. I/F Connection PCB

– 5.32 –6) At this time it is now ready for the drawing.Press the ENTER key to start drawing.When the device is ready for plotting, thefollowings can

Page 28 - IO PCB Connector signals

– 5.33 –4) Select the plotting length in the XandY-direction using the or key and pressthe ENTER key.Length setting in X-direction: 10 mm to the sh

Page 29 - IO2 PCB Connector signals

– 5.34 –c. Plotting a color chart pattern1) Select color chart using the or keyand press the ENTER key.2) Select the resolution using the or ke

Page 30 - Slider PCB Connector signals

– 5.35 –d. Plotting a feed pattern1) Select “FEED” using the or key andpress the ENTER key.2) Select the resolution using the or keyand press t

Page 31 - 2-1-12. ID contact board

– 5.36 –direction using the or key and pressthe ENTER key.Length setting: 10 mm to the sheet width(in increments of 10 mm steps)6) Select the colo

Page 32 - 2-2. Ink system

– 5.37 –5-4-2. PARAMETER DRAW[Function]Setting state of parameters is plotted.[Operation]1) Select the TEST.Press the ENTER key.2) Select the “PARAME

Page 33

– 5.38 –5-4-3. ALL PATTERN[Function]Collectively plots the following adjustment result.• HEAD ADJUST , SLANT adjust , UNIT adjust• PARAMETERadjust2 (

Page 34 - Ink end monitoring

– 5.39 –5-4-4. X SERVO[Function]Continuous forward/reverse travel is executed in terms of the X-direction for the purpose ofdurability test.This tes

Page 35 - Miscellaneous

– 1.5 –1-4-2. Rear faceName Function1 Rear exhauster Discharges plotting smell from the medium to out of the room.2Ink station This station houses up

Page 36 - Ink parameters 1

– 5.40 –5-4-5. Y SERVO[Function]Continuous forward/reverse travel is executed in terms of the Y-direction for the purpose ofdurability test.This tes

Page 37 - IC chip detecting timing

– 5.41 –5-4-6. XY SERVO[Function]Continuous forward/reverse travel is executed in terms of the X- and Y-direction for thepurpose of durability test.

Page 38

– 5.42 –5-4-7. HEATER TEST[Function]Perform stand -alone test of the Preheater, and Printheater and check the LEDs on the externalheater panel.[Opera

Page 39 - TROUBLESHOOTING

– 5.43 –a. [TEMP] : Check of the current temperature of the Preheater and Printheaterand the temperature setting.1) Select the “TEMP” using the or

Page 40

– 5.44 –b. [HEAT LED] : Check of the HeatLED-ON/OFF1) Select the “HEAT LED” using the or key.Press the ENTER key.2) Select the heater (Pre/Print) usi

Page 41

– 5.45 –d. [SSR] : Heater-ON/OFF1) Select the “SSR” using the or key.Press the ENTER key.2) Select the heater (Pre/Print) using the or key.Press t

Page 42

– 5.46 –5-4-8. ACTION TEST[Function]Performance of the following units is checked.• Rotation of fan motor (LOW/MID/HIGH/L.L./Poff)•Up/down operation

Page 43

– 5.47 –5-4-9. SENSOR TEST[Function]The state of the following sensors are checked.•Medium setting lever sensor • Rear paper presence/absence sensor

Page 44

– 5.48 –7) Press the key.The state of the front cover sensor is shown onthe LCD.ON: The front cover has been opened.OFF: The front cover has not been

Page 45

– 5.49 –5-4-10. PAPER SENSOR[Function]Reading by the paper width sensor is given on the LCD.This test can be executed without placing a media on the

Page 46

– 1.6 –1-5. SpecificationsItem JV3-130S JV3-160SPrinting head Method Piezo-electric drop-on demandSpecification 3-heads InlinesNozzle 180 nozzles for

Page 47

– 5.50 –5-4-11. KEYBOARD TEST[Function]The key pressed is shown on the LCD.[Operation ]1) Select the TEST.Press the ENTER key.2) Select the “KEYBOARD

Page 48 - – 3.10 –

– 5.51 –5-4-12. LCD TEST[Function]Indication shown on the LCD is changed over at predetermined intervals.[Operation]1) Select the TEST.Press the ENT

Page 49 - 3-3-3. Cutting failure

– 5.52 –5-4-13. PUMP MOTOR[Function]Performance of the pump motor is checked.[Operation]1) Select the TEST.Press the ENTER key.2) Select the “PUMP M

Page 50 - 3-3-4. Faulty cutter

– 5.53 –5-4-14. TIMER CHECK[Function]Checks the present date and time.This test is used for the evaluation of the build-in battery.The built-in timer

Page 51 - 3-3-5. Fan motor

– 5.54 –5-4-15. MEMORY CHECK[Function]Checking of the following memories is executed.a. SDRAM read/write check b. F-ROM hash checkc. S-RAM read/write

Page 52 - 3-3-7. Abnormal ink shot

– 5.55 –a. SDRAM check1) The indication “SDRAM” is shown on theLCD.Press the ENTER key.2) Use the and keys to set the waitingtime after data have

Page 53 - – 3.15 –

– 5.56 –b. F-ROM check1) The indication “F-ROM” is shown on the LCD.2) Press the ENTERkey. The plotter startschecking.The number of checks is shown

Page 54 - Main PCB

– 5.57 –d. I/F S-RAM check1) The indication “I/F S-RAM” is shown on theLCD.2) Press the ENTER key. The plotter startschecking.(Single check takes abo

Page 55 - 3-4. Plotting failure

– 5.58 –5-4-16. SKEW CHECK[Function]Checks the amount of paper shift caused by paper feed.[Operation]1) Select the TEST.Press the ENTER key.2) Select

Page 56 - 3-4-2. Abnormal print

– 5.59 –5-4-18. TEMP CHECK[Function]Displays the temperature around the head.[Operation]1) Select the TEST.Press the ENTER key.2) Select the “TEMP CH

Page 57 - – 3.19 –

– 1.7 –Item JV3-130S JV3-160SInterface IEEE1394 compliant, IEEE1284 compliantCommand MRL-II (ESC/PV.2 base, MIMAKI original command)Noise during stan

Page 58 - – 3.20 –

– 5.60 –5-4-19. ENCODER CHECK[Function]Check linear sensor or linear encoder scale.Based on capping position, indicate value of linear encoder and Y

Page 59 - – 3.21 –

– 5.61 –Return to Process No. 3 when press the key.It is normal if value of Y motor encoder and valueof linear encoder is indicated approximate.There

Page 60 - – 3.22 –

– 5.62 –5-4-20. INK IC CHECK[Function]Perform read check of the IC chip.[Operation]1) Select the TEST.Press theENTER key.2) Select the “INK IC CHECK

Page 61 - – 3.23 –

– 5.63 –5-5. #PARAMATER items5-5-1. SYSTEM PARAMETER[Function]System parameter values are changed.[System parameters list]No. Indication Set value

Page 62 - – 3.24 –

– 5.64 –No. Indication Set value Description Remarks23 N1BiADJ 024 N2BiADJ 025 V1HBiAJ 626 V2HBiAJ 427 RESERVE 028 RESERVE 029 RESERVE 030 WormORG 031

Page 63 - 3-4-11. Vertical stripes

– 5.65 –[Operation]1) Select the PARAMETER.Press the ENTER key.2) Select the “SYSTEM PRM” pressing theFUNCTION key.Press the ENTER key.3) Select a par

Page 64 - 3-4-13. Ink drop or mist

– 5.66 –5-5-2. INK PARAMETER 1This is not used in the field.Never change the value.5-5-3. INK PARAMETER 2This is not used in the field.Never change

Page 65 - ADJUSTMENT

– 5.67 –5-6. Uploading and Downloading ParametersThis host computer and the plotter can be connected through the IEEE1284 or IEEE1394interface to all

Page 66

– 5.68 –5-6-2. DOWNLOAD (Computer >>> Plotter)• To realize this function, the following item is required.OS : Windows2000 / WindowsNT4.0 / W

Page 67

– 5.69 –Error messagesIf an error occurs, quit F/W Update Tool software and then turn OFF the poser of the plotter.Error message Cause RemedyERROR CO

Page 68 - 4-2. Maintenance item

– 1.8 –Plotting speed (Measurement after nozzle disabling)Resolution Drawing mode Plotting timeY x X dpi Setting pass Bi-directionalSpeed 2 3 minutes

Page 69

– 5.70 –5-7. Updating the firmwareThis device permits updating of the firmware through the IEEE1394 interface or the IEEE1284interface from the compu

Page 70

– 5.71 –5-7-3. Interface side firmware version updating fileYou may download F/W version-up file through our Web site on the Internet(URL: http://www

Page 71

– 5.72 –5-7-5. Updating procedureThe procedure is the same on both the mechanical side and the interface side.[Operation]1) Turn on the power to the

Page 72

– 5.73 –Data received are not the program file. Replace the main PCB with a newone.Abnormal conditions have arisen on the D-RAM.Data received are not

Page 73

– 5.74 –

Page 74

– 6.1 –CHAPTER 6MAINTENANCE MENU TREE

Page 75 - Pertinent Cap height

– 6.2 –6-1. Maintenance menu tree#ADJUST#TESTY Si.Y Re.Y Bi.TSTprntFINEPRN.adjust2HEAD ADJUSTWASHREPlACE COUNTERDEFAULT SETCAPPINGHEAD IDSERIAL No.DE

Page 76 - Cap adjusting plate 0.5

– 6.3 –#PARAMETERSYSTEM PRM Total 64 items ... Refer to “4-5-1. SYSTEM PRM”INK PARAMETER1 Total 80 items ... This is not use

Page 77

– 6.4 –

Page 79

– 1.9 –Print Resolution of JV3 series and Notes on specified media.Resolution Notes / Limitations Media360 x 360 • Basically, 360 x 360 dpi is not rec

Page 80 - Optical axis

D500200-1.00-13122002©MIMAKI ENGINEERING CO., LTD. 2002

Page 82

– 2.1 –CHAPTER 2EXPLANATION OF OPERATION

Page 84 - • Do not remove the cap bolt

– 2.2 –2-1. Explanation of electrical components2-1-1. Operations* The slider of the JV3 is provided with three heads with inline arrangement, with

Page 85 - Write a number

– 2.3 –Electrical component block diagram (1/2)

Page 86

– 2.4 –Heater block diagram (2/2)

Page 87

– 2.5 –2-1-2. Power supplyInput/output of the power supply are as follows:Input: 100 VAC to 240 VAC, 50/60 HzOutput: +3.3 V, 3.5 A+5 V, 3.5 A+35 V, 6

Page 88

– 2.6 –Main PCB block diagram(SH-3 133MHz)CPURTC & batteryExternal interruption (NMI=Power supply down, ServoG/A, PDC-CTR, 1284-CTR)3.3/5V Buf

Page 89 - 4-2-13. Replacement Fuse

– 2.7 –Connector Pin No. Signal name Remarks1+FANVacuum Fan2+FAN1 to 40 GND1 GND2 +42V3 +42V4 +42V5 +42V6 H1-COMB7 H1-COMB8 H1-COMB9 GND10 H1-COMA11 H

Page 90 - – 4.26 –

– 2.8 –Connector Pin No. Signal name Remarks1 GND2 H3-NCHGB+3 GND4 H3-LATB+5 H3-CHB+6 GND7 H3-NCHGA+8 H3-LATA+9 GND10 H3-CHA+11 GND12 H4-NCHGB+13 H4-L

Page 91 - MAINTENANCE MODE

– 2.9 –CN26Connector Pin No. Signal name RemarksCN27CN28CN361 ID1 ID12 GND1 ID2 ID22 GND1 ID3 ID32 GNDA1 +35VA2 +35VA3 +35VA4 N.CA5 N.CA6 IFRESETA7 IF

Page 92 - 5-1. Maintenance items

– 2.10 –2-1-6. IO PCBThis board is located on the back of the right frame. It receives the signal of each sensor,transfers each data to the main PCB,

Page 93 - #PARAMETER

– 2.11 –2-1-7. IO2 PCBThis board is a located in the instrumentation box. It receives various sensor signals andtransfers data to the main board. It m

Page 94 - key and

– i –FOREWORDThis maintenance manual covers items required to be remembered to conduct maintenance worksfor the JV3 series of color ink jet plotter in

Page 95

– 2.12 –2-1-8. Slider PCBThe slider PCB is located on the inner side of the head cover. It relays the head control signaland head driving signal from

Page 96

– 2.13 –2-1-9. Linear encoder PCBThis board, located on the back of the slider, reads the linear scale.2-1-10. The KeyBoard PCBA 16 character x 2 li

Page 97

– 2.14 –2-2. Ink system2-2-1. DefinitionsInk systemInk system is the general term of a mechanism specific to ink-jet printing system forprotecting a

Page 98

– 2.15 –Power to the device is turned on ... Processing when turning the power onThe device waits for plotting data ... In cappingPress on the rel

Page 99 - Head2 Head1

– 2.16 –Processing when power is turned ONIf it is anticipated that the ink will have thickened while the power was OFF, and if thereis expected to be

Page 100

– 2.17 –Head cleaning operationA function that works to remove thickened ink or dust accumulated on the nozzle faces torecover normal ink-discharge.Th

Page 101 - FINAL. 1-2 : 0.0

– 2.18 –2-2-3. Parameters related to the ink systemTo control the ink system, the following two items of parameter groups are stored on theFlash memo

Page 102 - FUNCTION

– 2.19 –2-2-4. IC Chip FunctionIC chip detecting timingThe read timing of the IC chip is shown below.• When the power is turned ON• When the carriage

Page 103

– 2.20 –Start the detection.Turn on the paper width sensor.The sensor moves onto the media topermit the reading of the sensorvalue. → S onThe sensor m

Page 104

– 3.1 –CHAPTER 3TROUBLESHOOTINGIt is necessary to isolate, to some extent, the function that is in trouble in prior totroubleshooting.Troubles can be

Page 105

– ii –TABLE OF CONTENTSCHAPTER 1 OVERVIEW OF MAINTENANCE1-1. Cautions in maintenance ...

Page 106 - Replace count

– 3.2 –3-1. Troubles for which error messages are given on the LCDGeneral recovering procedures for troubles for which error messages are given on LC

Page 107

– 3.3 –3-2. Error messages and corrective measures3-2-1. Error messages for troubles for which error numbers are given on the LCD1) Replace the main

Page 108 - 5-3-6. CAPPING

– 3.4 –ERROR20 I/F BOARDERROR21 I/F NONEERROR23 HOST I/FERROR24 I/F INITIALERROR30 OPERATIONERROR34 DATA REMAINERROR40 MOTOR XERROR41 MOTOR YE

Page 109 - 5-3-7. HEAD ID

– 3.5 –1) Make sure that there is nogap between platen F(aluminum) and the edgeof the P cover F rubber. Ifthere is a gap, stick therubber appressed ag

Page 110 - 5-3-8. SERIAL NO

– 3.6 –• The number of absentink cartridge is shown.• Cartridge withdefective IC chip isdisplayed.• The number of the inkcartridge in which theink has

Page 111 - 5-3-9. DEALER NO

– 3.7 –• The loaded inkcartridge is defective.• The ink cartridge isnot attached to the inkstation.•The preheater or printheater has failed.• The powe

Page 112 - 5-3-10. WORM WHEEL

– 3.8 –• The nozzle recoverycannot be expectedbecause the device isleft for a prolongedperiod of time.• The number of timesof use of the wiper hasbeen

Page 113

– 3.9 –3-3. Troubles for which error messages are not given on the LCD3-3-1. The device will not be energized.Problems The POWER indicator lamp on t

Page 114

– 3.10 –3-3-2. The device fails to perform plottingProblems The head operates, but the device fails to perform printing.Causes 1) Nozzles on the head

Page 115

– 3.11 – If none of the heads or nozzle rows discharges ink, check the following:1. Check that the head ID is entered correctly.2. If either nozzle ro

Page 116

– iii –3-3. Troubles for which error messages are not given on the LCD ... 3.93-3-1. The device will not be energized

Page 117 - 5-3-13. SET QUALITY

– 3.12 –3-3-4. Faulty cutterProblems The cutter remains in the lower position.The cutter will not come down.Causes 1) The cutter fails to go up/come

Page 118 - 5-3-14. MEDIA COMP2

– 3.13 –3-3-5. Fan motorProblems The fan motor fails to turn.The fan motor cannot be stopped running.Causes 1) A part of motor cable has disconnected

Page 119

– 3.14 –3-3-7. Abnormal ink shotProblems Vertical lines during plotting, square spots, or plotting out of range.Causes 1) The head FPC cable is in po

Page 120

– 3.15 –3-3-9. Abnormal wiper operationProblems The wiper does not work.Causes 1) Loose screw. (tighten a gear.)2) The shaft is stained.3) Motor and

Page 121

– 3.16 –3-3-11. Cannot read the IC.Problems Cannot read the IC.Causes 1) The ID board contact of the ink cartridge is stained.2) The board on the ink

Page 122 - REMOTE/LOCAL

– 3.17 –3-4. Plotting failure3-4-1. Print is not sharpProblems A line has been omitted from the print. (specified color)A stripe in the scanning dir

Page 123

– 3.18 –3-4-2. Abnormal printProblems Abnormal print is produced outside the paper.Causes 1) The main FPC cable is in poor contact or has disconnecte

Page 124

– 3.19 –3-4-3. Color of print is paleProblems Color of print is pale.Causes 1) The head ID has not been properly specified.2) The temperature sensor

Page 125

– 3.20 –3-4-5. Plotted dots or lines are dirty Problems Plotted dots or lines are dirty.Causes 1) The head height is not adjusted correctly.2) The he

Page 126

– 3.21 –3-4-6. Stripes are always drawn at the time of scanningProblems Black or white stripes are always drawn at the time of scanning.Causes 1) The

Page 127

– iv –4-2-10. Adjustment of the Linear sensor PCB assy height ... 4.164-2-11. Adjustment of the Y-motor belt

Page 128

– 3.22 –3-4-7. Black and White Stripes appear from side to sideProblems Black and white stripes appear from side to side.Different amount of paper fe

Page 129 - 5-4-4. X SERVO

– 3.23 –3-4-8. Banding (wind repples)Problems Banding (wind repples) occur at each scan.Causes 1) The platen temperature setting is not appropriate.

Page 130 - 5-4-5. Y SERVO

– 3.24 –3-4-9. Dark and Light Images Occur at Each ScanProblems Dark and light images occur at each scan.Causes 1) Head Slant is not adjusted perfect

Page 131 - 5-4-6. XY SERVO

– 3.25 –3-4-10. Banding occurProblems Banding (wind repples) occur at each scan.Causes 1) The head is too high. ( The gap is too large.)Checking proc

Page 132

– 3.26 –3-4-12. Unstable heater temperatureProblems The image quality is especially bad at the right end of a print.Causes 1) The media temperature is

Page 133

– 4.1 –CHAPTER 4ADJUSTMENT

Page 134

– 4.2 –• The following parts are dedicated for JV3 (Solvent) ink supply.Do not use parts of other models. Using water-based parts may result indissolu

Page 135

– 4.3 –4-1. Maintenance Flow by Replacement PartsWhen an important part is replaced, perform adjustment according to the Maintenance flow.Important m

Page 136

– 4.4 –4-2. Maintenance item4-2-1. Adjustment of the X-motor coupling[The case that needs adjustment]•In the case where the X-motor is replaced.• If

Page 137

– 4.5 –4-2-2. Washing a single S-Print head assyCAUTION• Be sure to wear protection glasses since you may get ink in your eyes.If the ink sticks to y

Page 138

– v –5-4-14. TIMER CHECK ... 5-535-4-15. MEMORY CHECK ..

Page 139

– 4.6 –4-2-3. Replacement S-Print head assy.• At the time of disassembling and assembling, do not loosen four head unit basemounting screws unless th

Page 140

– 4.7 –4-2-4. Adjustment of the head angle[Adjusting procedure]• Make adjustment with the head lowered to the bottom position.• Adjustment with gloss

Page 141

– 4.8 –2) Bad result (Turn the screw clockwise.)3) Bad result (Turn the screw counterclockwise.)

Page 142 - 5-4-13. PUMP MOTOR

– 4.9 –4-2-5. Adjustment of the head unit[The case that needs adjustment]• Perform this adjustment after replacement of each head and inclination adj

Page 143

– 4.10 –4-2-6. Replacement S-pump assy. (Periodical replacement)CAUTION• Be sure to wear protection glasses since you may get ink in your eyes.If the

Page 144

– 4.11 –4-2-7. Adjustment of the station position[The case that needs adjustment]• If the amount of application of Wiper and Cap is not appropriate.U

Page 145

– 4.12 –[Adjusting procedure]Wiper height1) Select the Upper Head height.2) Remove two M3 screws to remove thewiper assy.3) Adjust the number of wiper

Page 146

– 4.13 –[Disassembling procedure]Refer to [5-3-6. CAPPING].1) Select the Lower Head height.2) Adjust the cap position.Press the or key to move thep

Page 147

– 4.14 –4-2-8. Replacement of the cap[Parts to be used]• Cap assy. (M004858)[Adjusting procedure]1) Turn off the power of the device.2) Move the head

Page 148

– 4.15 –4-2-9. Adjustment of the cutter height[Adjusting procedure]1) Turn off the power of the device.2) Move the head on the platen, remove the hea

Page 149

– vi –

Page 150

– 4.16 –4-2-10. Adjustment of the Linear sensor PCB assy height[The case that needs adjustment]• In the case where the Linear sensor PCB assy has bee

Page 151

– 4.17 –4-2-11. Adjustment of the Y-motor belt tension• Notes on Handling the Motor1. When handling the motor, set the load on the motor shaft as sho

Page 152

– 4.18 –[The case that needs adjustment]• In the case where the Y-motor total assy is removed.[Tools to be used]• Phillips screwdriver (No.2 for M3 to

Page 153 - 5-5. #PARAMATER items

– 4.19 –4-2-12. Heater ReplacementHeater replacement means to replace the print-heater or the preheater.[Parts to be used]• PrintheaterJV3-130S : Wir

Page 154 - – 5.64 –

– 4.20 –Printheater replacement procedure1) Remove the black cable from the cableclamp on the terminal board at the bottomleft of the H-platen assy.2)

Page 155

– 4.21 –[Precautions]• Confirm the following precautions before replace a heater.1. Confirm that the heater and the cable protection tube are joined f

Page 156

– 4.22 –[Assembling procedure]• Confirm the precautions (page 4.21) before replace a heater.1) Put the wire heater into the slot while aligning it to

Page 157

– 4.23 –3) Attach the heater hold plate.4) Attach the heater joint hold plate.• Make sure that the heater is neither separated from the slot nor caugh

Page 158

– 4.24 –[Wiring check]• After the heater has been attached, be sure to check.1) Set both selectors to 110V.Make sure that the resistance between A1 to

Page 159 - Error messages

– 4.25 –4-2-13. Replacement FuseThere are two fuses in the instrumentation box.Both AC lines (phase L/N) to the heater contain one fuse.These fuses a

Page 160 - 5-7. Updating the firmware

– 1.1 –CHAPTER 1 OVERVIEW OF MAINTENANCE

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– 4.26 –

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– 5.1 –CHAPTER 5MAINTENANCE MODE

Page 163 - – 5.73 –

– 5.2 –5-1. Maintenance itemsThe maintenance mode has been prepared for the operations to be conducted for adjustmentat the time of delivery of produ

Page 164 - – 5.74 –

– 5.3 –#PARAMETERSYSTEM PRM ... Specifies a system parameter.INK PARAMETER1 ... This is not used

Page 165 - MAINTENANCE MENU TREE

– 5.4 –5-2. Entering into the maintenance modeThe maintenance mode is entitled in two different methods.5-2-1. Entering into the maintenance mode wh

Page 166 - 6-1. Maintenance menu tree

– 5.5 –5-2-2. Entering into the maintenance mode by system parametersIt is possible to keep the maintenance mode held released at all times by changi

Page 167

– 5.6 –5-3. Menu of #ADJUST5-3-1. PRINTadjust2This function is used to adjust the relative dot positions between heads after the nozzle BKThas been

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– 5.7 –4) Select the item to be corrected using the or key.Start plotting with the ENTER key.To enter the correction value without performingplottin

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– 5.8 –If “X DIRECTION” has been selected )• Be sure to perform this item upon completion of media correction.1) Press the ENTER key to start plottin

Page 170 - D500200-1.00-13122002

– 5.9 –If “FINE” has been selected )”FINE” is used to check, or perform fine adjustment of, the X PRINT, Y SINGLE, Y REPEAT,and Y BI-D correction val

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