MIMAKI JV3-160S Setup Guide Page 3
- Page / 170
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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– i –
FOREWORD
This maintenance manual covers items required to be remembered to conduct maintenance works
for the JV3 series of color ink jet plotter in the field.
Maintenance works have to be carried out by servicemen who have learned disassembly, assembly
and adjustment techniques with required tools and measuring apparatus.
This manual covers existing maintenance parts. For any failure other than those described in this
manual, factory-repairs will be necessary.
Before reading this maintenance manual, read the following manual to learn basic operations of this
device.
• Operation Manual for JV3 Series (D200728).
• Setup Guide for JV3 Series (D200737).
- JV3 Series 1
- FOREWORD 3
- TABLE OF CONTENTS 4
- CHAPTER 3 TROUBLESHOOTING 4
- CHAPTER 4 ADJUSTMENT 5
- CHAPTER 1 9
- OVERVIEW OF MAINTENANCE 9
- 1-1. Cautions in maintenance 10
- 1-4. Names of parts 12
- 1-4-2. Rear face 13
- Name Function 13
- 1-5. Specifications 14
- Item JV3-130S JV3-160S 15
- JV3 series specified ink 16
- 1Solvent ink (SPC-0334∗) 8 16
- – 1.10 – 18
- CHAPTER 2 19
- EXPLANATION OF OPERATION 19
- 2-1-1. Operations 20
- Heater block diagram (2/2) 22
- 2-1-2. Power supply 23
- 2-1-3. Main PCB 23
- Main PCB block diagram 24
- Main PCB Connector signals 25
- 2-1-4. 1394 PCB 27
- 2-1-5. I/F Connection PCB 27
- 2-1-6. IO PCB 28
- IO PCB Connector signals 28
- 2-1-7. IO2 PCB 29
- IO2 PCB Connector signals 29
- 2-1-8. Slider PCB 30
- Slider PCB Connector signals 30
- 2-1-9. Linear encoder PCB 31
- 2-1-10. The KeyBoard PCB 31
- 2-1-11. Take-up motor PCB 31
- 2-1-12. ID contact board 31
- 2-2. Ink system 32
- Refreshing operation 34
- Standby state 34
- Ink end monitoring 34
- Head cleaning operation 35
- Ink cartridge replacement 35
- Miscellaneous 35
- Ink parameters 1 36
- 2-2-4. IC Chip Function 37
- IC chip detecting timing 37
- CHAPTER 3 39
- TROUBLESHOOTING 39
- – 3.10 – 48
- 3-3-3. Cutting failure 49
- 3-3-4. Faulty cutter 50
- 3-3-5. Fan motor 51
- 3-3-7. Abnormal ink shot 52
- – 3.15 – 53
- 3-3-11. Cannot read the IC 54
- Main PCB 54
- 3-4. Plotting failure 55
- 3-4-2. Abnormal print 56
- – 3.19 – 57
- – 3.20 – 58
- – 3.21 – 59
- – 3.22 – 60
- – 3.23 – 61
- – 3.24 – 62
- 3-4-10. Banding occur 63
- 3-4-11. Vertical stripes 63
- 3-4-13. Ink drop or mist 64
- CHAPTER 4 65
- ADJUSTMENT 65
- 4-2. Maintenance item 68
- Pertinent Wiper height 75
- Pertinent Cap height 75
- (Insert from front side) 76
- Screw (M3) 76
- Wiper adjusting plate 0.5 76
- Cap adjusting plate 0.5 76
- Suction side connection joint 78
- Mounting screw 80
- Linear sensor PCB assy 80
- Optical axis 80
- – 4.17 – 81
- 4-2-12. Heater Replacement 83
- • Do not remove the cap bolt 84
- Write a number 85
- 4-2-13. Replacement Fuse 89
- – 4.26 – 90
- CHAPTER 5 91
- MAINTENANCE MODE 91
- 5-1. Maintenance items 92
- #PARAMETER 93
- key and 94
- Head2 Head1 99
- #PRN. adjust2 V2 101
- Y Bi. 1-1 : 0.0 101
- FINAL. 1-2 : 0.0 101
- FUNCTION 102
- Replace count 106
- 5-3-6. CAPPING 108
- 5-3-7. HEAD ID 109
- 5-3-8. SERIAL NO 110
- 5-3-9. DEALER NO 111
- 5-3-10. WORM WHEEL 112
- 5-3-13. SET QUALITY 117
- 5-3-14. MEDIA COMP2 118
- REMOTE/LOCAL 122
- 5-4-4. X SERVO 129
- 5-4-5. Y SERVO 130
- 5-4-6. XY SERVO 131
- 5-4-13. PUMP MOTOR 142
- 5-5. #PARAMATER items 153
- – 5.64 – 154
- – 5.69 – 159
- Error messages 159
- 5-7. Updating the firmware 160
- – 5.73 – 163
- – 5.74 – 164
- CHAPTER 6 165
- MAINTENANCE MENU TREE 165
- 6-1. Maintenance menu tree 166
- D500200-1.00-13122002 170
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